DC-IDCS Horizontal insertion explosion unit

316

Explosion-Proof Dust Collector for Lithium Battery | Auto Fire Suppression | Horizontal | Laser Welding

  • Level 1: Spark Detection: Real-time monitoring of electrical sparks.

  • Level 2: Flame Retardant Media: Nano-coated wood pulp fiber resists combustion.

  • Level 3: Fire Suppression: Automatic fire extinguisher activates instantly upon flame detection.

  • Level 4: Explosion Isolation: Prevents explosion propagation back to the workshop.

  • Level 5: Explosion Venting: Safely releases pressure to protect the equipment structure.

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MayAir Technology (China) Co., Ltd. is a subsidiary of MayAir Group, and its registered brand is "MayAir". MayAir is committed to promoting the development of the air purification industry and improving the global air quality.

Since its establishment in 2001, MayAir, which is based in China, has used industrial-grade ultra-clean technology in commercial and public spaces.

From air intake to exhaust, from filter unit package to complete equipment to system integration, we continue to innovate to meet the growing demand for clean air products. The main business of MayAir is in air purification products. It also focuses on research and development, production, and sales of atmospheric environment treatment products.

The products are mainly used in cleanroom air purification. Due to the demand for air purification in the public medical and healthcare industry after the outbreak of the COVID-19 epidemic, MayAir vigorously promotes research and development, production, and sales of medical air purification equipment. MayAir gradually develops and accumulates technologies in atmospheric environment treatment and actively develops the market for industrial dust removal, oil mist removal, and VOCs treatment.

MayAir focuses on semiconductors, biopharmaceuticals, public health care, industrial dust removal, VOCs treatment markets,etc. Its products comprising fan filter units, high-efficiency, low-medium efficiency, chemical, electrostatic, and air purifiers are used for dust removal, oil mist removal, and VOCs treatment.

Its products can be used for cleanroom air purification, indoor air quality optimisation, and atmospheric pollution emission control.

The subdivision of downstream applications is mainly for the semiconductors, biopharmaceutical and food industry. It is also used in medical institutions, large commercial buildings, public places, home environments, industrial dust removal, VOCs treatment, etc.

MayAir has set up seven domestic production bases and two overseas production base. They are the Nanjing production base(three), Zhongshan production base, Chengdu production base, Tianjin production base and Wuxi production base. Meanwhile, its oversea production base is located in Malaysia and Canada. The total production plant area exceeds 50,000 square meters. The company is now one of the largest suppliers of the air purification industry in the country. 

  • Air filter
  • Air purification equipment
  • Industrial dust-removal equipment
More Information
When producing lithium batteries, equipment such as cold pressing, die cutting, winding, ultrasonic welding, stacking, or laser welding not only require the use of smoke purification devices to filter and purify the generated smoke and dust, but also demand that these purification devices have fire prevention and firefighting functions. Due to the unique nature of power batteries and the production process, dust collectors that collect dust with sparks must use single-unit explosion-proof dust collectors. The DC-IDCS horizontal explosion-proof single machine provides an explosion-proof purification unit that can be equipped with an automatic fire extinguisher and powder spraying protection device.
 

PRODUCT ADVANTAGES

 

  • Whole Machine Protection
     
    Using various explosion-proof monitoring components to monitor the operational status in real-time and eliminate the risk of electrical sparks
  • Explosion-proof Protection
     
    Comprehensive use of explosion-proof, explosion suppression, explosion isolation, and explosion venting measures to ensure the installation and operation of the system
  • Fire Protection
     
    The dust collector can be equipped with an automatic fire extinguisher to quickly and effectively extinguish flames inside the dust collector, preventing combustion of dust containing fire
  • Precision Filtration
     
    Nano-coated antistatic flame-retardant wood pulp fiber filter cartridge, safe, high filtration efficiency, optional secondary filtration (high-efficiency filter)
  • Pressure Monitoring
     
    Low air source pressure alarm to ensure effective ash cleaning of the filter cartridge
  • Smart Technology
     
    The explosion-proof electrical control cabinet is equipped with a PLC intelligent control system, which adjusts various parameters of the dust collector according to different working conditions and monitors the operation status in real-time

 

APPLICATION FIELDS

 

Suitable for the lithium battery manufacturing industry.

 

PRODUCT PARAMETERS TABLE

 

Item DC-IDCS-1-2 DC-IDCS-2-4 DC-IDCS-2-6
Power (kW) 5.5 7.5 1910 15 185
Voltage (V/Hz) 380/50 380/50 380/50 380/50 380/50
Rated flow rate (m³/h) 5,00 1,000 2,000 2,500 3,500
Rated static pressure (Pa) 9,000 10,000 8,500 11,700 10,500
Filtration area (m²) 40 40 80 120 120
Filtration material Nanocoated antistatic flame-retardant wood pulp fiber filter cartridge        
Suction port diameter (mm) 90 130 180 210 240
Dust collection box volume (L) 30 30 30 30*2 30*2
Operating Noise Level (dBA[1]) ≤85 ≤85 ≤85 ≤85 ≤85
Optional accessories Powder spraying device, explosion relief panel, dry powder fire extinguisher, material level detection, high-efficiency filter, surface cooler, etc.        

 

Note: The above are standard configurations.

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