How Much Steam Does a Three-effect Forced Circulation Crystallization Evaporator Need to Boil 1 Ton of Water?

2025-11-21 21

To evaporate 1 ton of water, a triple-effect evaporator usually uses 0.37 to 0.46 tons of steam. But this number can change based on how the equipment is built and how it’s run. Here’s a simpler breakdown:

 

1. Core Steam Use Facts

 

Basic Energy Needs

 

A Three-effect Forced Circulation Crystallization Evaporator links three chambers. The steam from the first chamber heats the second. This reuse cuts down on energy.

 

  • Usual steam amount: 0.37–0.46 tons per ton of water.

 

  • Common number: Often around 0.4 tons of steam per ton of water.

 

Energy-Saving Comparison

 

  • Old single-effect evaporators: Use 1.1–1.2 tons of steam per ton of water.

 

  • Triple-effect benefit: Uses only 1/3 to 1/4 of that. That’s over 70% more efficient!

 

2. Key Things That Change Steam Use

 

Several factors can make steam use go up or down:

 

  • Steam quality: If the steam isn’t hot enough (less than 2500 kJ/kg), you’ll need more of it.

 

  • Wastewater type: If the water is salty or thick, it boils at a higher temperature. This makes heat transfer slower, so you use more steam (closer to 0.46 tons).

 

  • System upgrades: Adding a heat recovery system for condensed water can save 0.05–0.1 tons of steam per ton of water.

 

3. Cost and Alternatives

 

Cost Breakdown

 

If industrial steam costs 200 RMB/ton, evaporating 1 ton of water with a triple-effect system costs about 74–92 RMB.

 

vs. Other Tech

 

  • MVR evaporators (run on electricity): Use 25–50 kWh per ton of water.

 

  • Triple-effect plus: Cheaper in areas where electricity prices are low.

 

Note: For real-world use, test the system to get exact numbers. Theoretical calculations might not match actual results.

 

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