Customer Case Study

Industrial painting operations across automotive, construction machinery and component manufacturing face unique challenges: strict cleanliness requirements, severe paint mist and dust pollution, stringent exhaust emission standards, and difficulty adapting to diverse workpiece types. How can manufacturers balance production efficiency and cost control while transitioning to green intelligent manufacturing?

Mayair industrial painting air purification solutions have been successfully implemented in numerous key projects covering all major application scenarios. Below is a representative case demonstrating the proven performance of our tailored solutions.

Project Background & Core Pain Points

This comprehensive project covered automotive painting, welding lines, large construction machinery painting and precision component coating, addressing universal industry challenges:

• Exacting cleanliness standards with persistent dust and paint mist contamination
• Stringent national and local exhaust emission regulations
• Complex adaptation requirements for multiple workpiece types and sizes
• The critical need to balance production efficiency with operational costs

These requirements demanded a highly flexible and practical solution that could deliver consistent results across diverse production lines.

Customized Mayair Industrial Painting Solutions

Mayair engineered a fully integrated automotive painting exhaust treatment system tailored to the project's specific needs:

1. Full-Scene Pre-Air Treatment

Deployed primary and medium efficiency filters to intercept airborne dust and impurities, ensuring substrate cleanliness and laying the foundation for high-quality painting results.

2. High-Efficiency Paint Mist Capture

Installed paper cartridge filters in painting booths to effectively capture paint mist from all workpiece types, reducing pollution while significantly lowering maintenance costs.

3. High-Temperature Process Protection

Equipped high-temperature resistant filters for baking ovens to ensure stable drying processes and eliminate common painting defects caused by airborne contaminants.

4. Precision Dust Control

Implemented dedicated dust extraction systems for welding lines and construction machinery painting operations, capturing welding fumes and surface dust to prevent secondary contamination.

5. Compliant Exhaust Emission

Centralized treatment of painting exhaust gases through advanced zeolite rotor systems, ensuring emissions fully meet national industry standards.

6. Environment Optimization & Quality Enhancement

Integrated Regenerative Thermal Oxidizer (RTO) systems to optimize the painting environment for precision components and automotive bodies, improving coating uniformity and final product yield.

Proven Implementation Results

After full deployment, our paint mist capture systems and integrated purification solution successfully resolved multi-scenario pollution challenges, delivering significant measurable benefits:

• Substantial increase in painting finished product rate
• Paint mist capture and exhaust treatment efficiency exceeding industry requirements
• Significant reduction in ongoing operational and maintenance costs
• Full compatibility with water-based painting and other emerging technologies

The project achieved the triple win of "environmental compliance + production efficiency + quality improvement", demonstrating Mayair's core strengths: simplified practical design, multi-scenario adaptability and reliable on-site implementation.

With end-to-end services covering solution design, product supply, installation and ongoing maintenance, Mayair is committed to helping enterprises upgrade their painting processes, achieve environmental compliance and maximize production benefits. We strive to be your trusted partner for full-process clean solutions in the painting industry.