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Industrial Manufacturing: AI-Driven Upgrade of Smart Manufacturing
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Current Affairs1. Multi-stage Energy Efficiency Utilization with Enhanced Heat Recovery
Adopting a stepwise heat recovery design, the triple-effect evaporator operates with three evaporators in series. Secondary steam generated from the previous effect is recycled and reused across each subsequent effect, boosting heat energy utilization by over 60%.It features a low temperature difference operation: the temperature of the first effect is typically controlled at 90-110℃, while the last effect can be as low as 40-60℃. This gentle process condition is particularly suitable for handling heat-sensitive materials such as fruit juices and antibiotics, maximally retaining the original properties of the materials.
2. Outstanding Energy-Saving Advantages and Lower Operating Costs
Compared with traditional single-effect evaporators, the triple-effect version delivers remarkable energy savings—steam consumption is reduced by 70%. Only 0.3-0.4 tons of fresh steam is required to evaporate one ton of water, whereas traditional single-effect evaporators need approximately 1.1 tons.For further efficiency, an optional MVR (Mechanical Vapor Recompression) coupling design is available. Secondary steam from the last effect is heated by a compressor and reused, enabling an additional 15%-20% reduction in overall energy consumption.
3. High System Stability and Adaptability to Complex Working Conditions
Equipped with an automatic balance control system, it regulates pressure and liquid level parameters of each effect through PLC linkage, strictly controlling the flow fluctuation range within ±5% for reliable and stable operation.To address the pain point of handling high-viscosity and easy-to-crystallize materials, a targeted anti-clogging design is adopted: wide-channel heat exchange tubes (Φ38-50mm) are used, and a forced circulation pump can be optionally configured to effectively prevent pipeline clogging.
4. Intensive Structural Design: Space-Saving and Durable
Featuring a compact layout scheme, the triple-effect evaporator offers flexible installation options—vertical stacking or horizontal arrangement. Compared with a combination of single-effect evaporators, it reduces floor space by 40%, making it ideal for scenarios with limited site space.It adopts a modular anti-corrosion structure and material selection: the main body of the evaporator can be made of 316L stainless steel or titanium, providing excellent corrosion resistance and a service life of 10-15 years for higher long-term cost-effectiveness.
5. Dual Advantages in Environmental Protection and Economy, Meeting Industry Standards
It achieves dual benefits in environmental protection and economy: in terms of wastewater treatment, it can reduce wastewater volume by over 80% with a maximum concentration ratio of 1:15, significantly lowering subsequent disposal costs.Aligned with clean production requirements, the closed-system design ensures zero VOCs emission, fully complying with the national standard GB 31571-2015 and meeting the core needs of modern industrial green production.
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