LLW Horizontal screen worm centrifuges

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LLW horizontal screw discharge filter centrifuge is widely used in chemical, food, salt, mining, pharmaceutical and other industries. Because of its separation principle and structural characteristics, it has strong pertinence to materials.It is mainly suitable for materials with large particle size and no strict requirements for particle breakage.Material analysis and corresponding tests should be carried out in order to determine its applicability and separation performance. We have more than 100 kinds of material application data and successful experience. We can communicate with our technicians in the selection of materials in order to obtain more detailed information.

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The company has been committed to the R&D, production and sales of centrifuges, boasting rich experience in the design and manufacturing of separation equipment. Its products have obtained ISO 9001:2015 Quality Management System Certification, ISO 14001:2015 Environmental Management System Certification, and ISO 45001 Occupational Health and Safety Management System Certification. The various centrifuges produced are widely used in chemical industry, pharmaceutical industry, food industry, environmental protection, new energy, salt production and other fields. In 2018, the company introduced high-end technical talents and R&D teams in filtration and separation, invested heavily in purchasing automatic welding robots, CNC machining centers, 500-ton hydraulic presses and other equipment, and achieved mold-based production.

 

With an annual sales volume of 235 million RMB, the company has 185 employees, covering an area of nearly 20,000 square meters, including a workshop area of over 15,000 square meters. It owns more than 100 sets of various processing and testing equipment, such as large vertical lathes, hydraulic presses, turning-milling-planing machines, boring machines, plate shears, bending machines, X-ray flaw detectors, display-type universal material testing machines, universal plate bending machines, CNC laser cutting machines, microcomputer vibration aging devices, and dynamic balancing machines. The company offers a complete range of centrifuges, mainly including top discharge models (PSB, PSD), automatic bottom discharge scraper models (PGZ, LGZ, PAUT, PGD), and horizontal spiral discharge models (LW, LLW, LLWZ), etc.

 

·Flat vertical scraper automatic discharge centrifuge

·Flat-plate scraper bag shaking automatic discharge centrifuge

·Flat plate discharge centrifuge

·Horizontal screw concentration and filtration centrifuge

·Horizontal screw discharge sedimentation centrifuge

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LLW Operating principle

LLW series conveyor discharge screen centrifuge is the one with low energy consumption, stable performance and good separating effectiveness. The separation processing from feeding to dewatering, cleaning and discharging is continuous with high processing efficiency and high degree of automation. It is the advanced separation equipment.

 

The feed suspension is introduced to the centrifuge through a feed pipe and into the feed distribution chamber and is jetted into the basket through the hole near the cone point of the convellor.Under centrtugal force the solids filtrate tr.m the liquid and settle against the basket wall, while the clarified liquid exits over the overflow screen.The solids in the conical basket are conveyed up from the smaller end to the bigger end while the conveyor turns at a slightly different speed. The bigger diameter is, the bigger centrifugal force produces to separate the liquid/solids. The solids are dried when they are drained out the basket.

 

The washing pipe incorporated in the centrifuge can not only filter the solid cake, but also wash the cake. The thin cake washing achieves good effects of washing and consumes low amount of washling Jiqud.

 

A steam pipe may be provided on the back of the basket so as to wash the crystattized m als on the back at high temperature

 

Gearbox: cycloidal gearbox, planetary gearbox and hydraulic gearbox so as to suit for separation of different materials.

 

LLW Main features

  • Main parts such as basket and conveyor are made of high-quality corrosion- resistant stainless steel and titanium alloy;
  • 10° and 20° available for basket angle depending on the process conditions;
  • Special filter metal plate-net( thickness 0.4 - 0.5mm) or trapezoid wire forming mesh ( thickness 4.5 - 5mm ) for optional;
  • Variable-frequency control with stepless regulation basket rotating speed;
  • Feeding, filtration, washing, dewatering and discharging to be done continuously offering large capacity;
  • Flexible configuration of grease lubrication or thin oil lubrication, simple and reliable lubrication method;
  • Safety protection: speed detection, over-vibration protection, motor overload and overheat protection, etc;
  • Reliable and stable hydraulic gearbox for materials with high viscosity.

 

LLW Successfully used for

Adipic acid Ion Exchange Resin Calcium formiate Potash Ammonium thiosulphate
Salt cake Sodium chloride Sodium nitrate Tartaric acid Sodium metaborate
Pyrazolene Anthracene Sodium perborate Crystalsoda Copper sulphate
AH-salt Sodium chlorate Sodium phosphate Potash alum Glacial acetic acid
Ammonium persulphate Aspirin Citric acid Trisodium phosphate Potassium chloride
Gypsum Sodium formiate Sodium sulphate Potassium bicarbonate Potassium pensulphate
Silver nitrate Manganese sulphate Polysyrene Zinc sulphate Potassium phosphate
Ammonium phosphate Borax Polyvinylalcohol Pentaerythrite Potassium sulphate
Ammonium sulphate Methyl cellulose Sodium thiosulphate Plastic granules ……

 

LLW Technical parameters

Items LLW320 LLW350 LLW450 LLW530 LLW630 LLW800 LLW1000
Basket Dia (mm) 320 350 450 530 630 800 1000
Max. Rotating speed (r/min) 2630 3000 2500 2000 1800 1400 900
Centrifuge force 1240 1770 1580 1190 1140 870 445
Productivity (m³/h) 0.5-3 1-5 2-8 3-10 5-15 8-20 10-50
Main Motor Power (kw) 7.5 11 22 30 45 55 75
Weight (kg) 700 1200 1700 2500 3500 4000 6200
Dimension (LWH)(mm) 1350*1050*1000 1550*1150*1050 1650*1350*1200 1650*1400*1350 2100*1550*1650 2300*2200*1750 3200*2150*2250

 

LLW Basket angle

  • 10°:When washing is required, the 10° basket angle is the first choice.

 

  • 20°:This standard angle has been proven to be perfect for separating most of materials. No large pushing force is required from the conveyor because the solid phase slips from the small end to the large end with the increased centrifugal force.

 

 

  1. Differential shield
  2. Differential
  3. Spindle drive unit
  4. Bearing housing
  5. External drum cleaning tube
  6. External drum
  7. Inside spin
  8. External rotating drum wall cleaning tube
  9. Exhaust port
  10. Outside drum cleaning pipe
  11. Sight glass (with scraper)
  12. Feed wash pipe
  13. Door cover device
  14. Discharge opening
  15. Shock absorber
  16. Liquid outlet
  17. Engine bed
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